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Sustainable Chemistry

Environment-Friendly Products (Ecological products)

CSR Report (Environment, Health & Safety Report)
Community Outreach


Sustainable Chemistry
The ideas of “sustainable chemistry” and “green chemistry” are catching on throughout the world. These terms refer not only to lower consumption of energy and resources, but also to the chemical technologies that reduce or eliminate the generation and use of raw materials, chemical products, and by-products that are harmful to the environment and human health.
Sumitomo Chemical has vigorously strived to incorporate sustainable chemistry into its operations. The Company is working to develop and improve energy-efficient and resource-saving processes to control CO2 emissions and other materials that contribute to global warming. At the same time, the Company is committed to developing low environmental impact processes to continuously lessen environmental impact on air and water.

Low Environmental Impact Process Development
Sumitomo Chemical has actively developed manufacturing processes that have a low environmental impact not only by cleaning and recovering emissions, but also by manufacturing without releasing hazardous material.
Revolutionary New Process for Propylene Oxide Production

Using high-performance catalysts developed in-house, Sumitomo Chemical has developed a compact propylene oxide process that generates no styrene monomers, conserves energy and resources, and also has strong market potential.

Vapor-Phase Technology for Caprolactam Production

Sumitomo Chemical has developed a new production process for caprolactam. Unlike conventional processes, this new technology produces caprolactam without generating ammonium sulfate as a by-product, by combining Sumitomo Chemical’s proprietary catalysts with a new process from the Italian petrochemical company EniChem. Thus, it helps to conserve energy and resources and is environment friendly.

Oxidation Technology for Hydrochloric Acid

Sumitomo Chemical’s oxidation technology for hydrochloric acid, created using catalysts developed in-house, is highly efficient. By employing this technology, it is possible to recover the chlorine from hydrochloric acid generated as a by-product in manufacturing processes for such products as isocyanate vinyl chloride monomer, epichlorohydrin, and others in which chlorine is a raw material. Thus, this technology is expected to facilitate chlorine recycling and substantially reduce environmental impact.

New Process for Methionine

This new process has a low impact the environment by using a technology that prevents the accumulation of impurities during recycling and controls crystalline forms produced by reactive crystallization accompanying gas absorption.

Direct Oxidation Process for Methyl Methacrylate (MMA)
Monomer, the Raw Material for Methacrylic Resin

This manufacturing process conserves resources and generates fewer by-products.

Hydroperoxide Process for Resorcinol, an Adhesive for Rubber

This manufacturing process conserves resources and produces fewer waste materials.

Water-Based Solvent Process for Household Insecticides

This process does not use organic solvents.

Geometrical Isomer Control Technology, Asymmetrical Polymer Process

This manufacturing process allows for efficiency in the production of plant growth regulators.

New Process for Fatty Acid Methyl Ester

This new manufacturing process for fatty acid methyl ester uses methanol in a supercritical state.

Technology for the High-Density Cultivation of Nitrifying Bacteria

Sumitomo Chemical has developed a technology to achieve high-density cultivation of nitrifying bacteria for a stable and effective biological nitrification treatment for wastewater. Further tests are being conducted with an eye toward practical application of a technology that allows for the simultaneous treatment of wastewater that contains ammonia and organic effluent.
Pilot facility for testing technology for high-density cultivation of nitrifying bacteria.
Pilot facility for testing technology for high-density
cultivation of nitrifying bacteria
Energy-Saving Processes and Products
Sumitomo Chemical has developed many manufacturing processes over the years. The Company has excellent processes for manufacturing isobutylene, gas-phase polypropylene, and gas-phase linear low-density polyethylene, all of which improve energy and resource consumption and contribute to reduced CO2 emissions. In addition, the Company has been working to develop a bioreactor that enables the replacement of traditional chemical reactions requiring higher temperatures and pressures. Sumitomo Chemical has already achieved significant results by applying this process to the manufacture of active ingredients for household insecticides.

Isobutylene Manufacturing
Technology
Gas-Phase Polypropylene
Manufacturing Technology
Gas-Phase Linear Low-Density
Polyethylene Manufacturing
Technology
Bioreactors

Gas-phase polypropylene manufacturing facility
Gas-phase polypropylene manufacturing facility
Lightweight Materials Contribute to Reductions in Exhaust Gas
The conversion to lightweight materials in the automobile industry has led to improved fuel consumption and reduced emissions of CO2, NOx, and SOx. Making full use of the Company’s comprehensive technological capabilities, Sumitomo Chemical is undertaking the development of high-performance plastics such as polymer alloys as well as carbon fiber, alumina fiber, fiber-reinforced composite materials, and other lightweight materials.

Automobile-related parts
Automotive parts
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