Chemical stability of SUMIKAEXCEL PES

  • SUMIKAEXCEL PES does not undergo hydrolysis.
  • Be careful as it may be corroded by strong acids.
  • Among amorphous polymers, SUMIKAEXCEL PES has excellent chemical resistance, but caution is required depending on the conditions of use. It is subject to stress cracking by certain organic chemicals, especially ketones and esters. In addition, it dissolves in highly polar solvents such as dimethyl sulfoxide (DMSO), aromatic amines, nitrobenzene, and certain chlorinated hydrocarbons (dichloromethane, chloroform, etc.).
  • It has excellent resistance to aliphatic hydrocarbons, alcohols, some chlorinated hydrocarbons, some aromatic chemicals, oils, and greases, and is not affected by most bleaches and disinfectants when used under normal conditions.
  • For practical use, evaluation of actual molded products is required.

Annealing

Residual stress in molded products can be relieved by annealing, which is effective in improving chemical resistance. This can be easily confirmed by immersing the product in toluene or methyl ethyl ketone (MEK).

Heat and water resistance

It does not undergo hydrolysis and can be used in hot water at 160℃ or in steam. However, care must be taken as the properties change due to water absorption.

Table 3-5-1 Resistance in hot water under load (hot water 90°C)

  Stress (MPa)
13 20 26 33 40
SUMIKAEXCEL PES 4100G R56.5 R20.2 R15.3 R12.5 -
4800G 989.6 R65.5 R18.7 - -
4101GL30 (GF30%) - - 987.3 732.5 R25.5
PPS (GF40%) - - R130 R87 -

In the table [R=Ruptured, numbers indicate elapsed time]
For 4100G, cracks occurred in 56.5 hours under a load of 13 MPa.
4101GL30: No problems for up to 987.3 hours under a load of 26 MPa
(This does not mean that cracks will occur in 987.3 hours).

Table 3-5-2 Hot water resistance at 140℃ (4100G)

Duration (weeks) Tensile strength (MPa) Percentage change Charpy impact strength (kJ/m2) Percentage change
Control 81 100 39 100
2 88 108 18 46
7 93 114 14 35
14 92 113 14 34
29 81 100 14 37
42 84 104 15 39
  • Steam sterilization at 140℃
    Even if SUMIKAEXCEL PES is steam sterilized at 140℃ for 24 hours, there is no change in the tensile strength.

*4800G, which has a higher molecular weight than 4100G, can withstand harsh hot water conditions.

Chemical resistance

It is resistant to oils such as gasoline and engine oil, greases, and cleaning solvents such as chlorocene and freon. However, it is corroded by polar solvents such as acetone and chloroform, so care must be taken when using them. On the other hand, its stress cracking resistance is the best among amorphous polymers. It is also resistant to alkalis and acids even at high temperatures.

Table 3-5-3 Chemical resistance and stress cracking resistance

  Immersion Test Stress cracking resistance test
4800G 4800G Polysulfone
Ammonia A - -
50% caustic soda A - -
Concentrated hydrochloric acid A - -
10% Nitric Acid A - -
Concentrated Nitric Acid C - -
Hydrogen peroxide A - -
Benzene A a c
Xylene B a c
Acetone C c c
Methyl Ethyl Ketone C c c
Heptane A a a
Cyclohexane A a a
Glycerin A a a
Ethylene glycol A a a
Carbon tetrachloride A a a
Gasoline A a b
Ethyl acetate C b c

A: No impact.
B: There is some impact.
C: Not fit for use.
a: It can be used except when the load is extremely heavy.
b: May only be used for light loads.
c: Not fit for use.

Table 3-5-4 Changes in weight and tensile strength when immersed in inorganic chemicals

Chemical Name Grade Temperature (℃) Weight change Tensile strength change (%) remarks
Immersion time Weight change Immersion time (days)
(days) (%) 14 30 90 180 360
Water 4100G room temperature 1 0.43 - -17.7 -16.6 -21.1 - -
Water 4100G 50 - - - -13.5 -13.1 -17.7 - -
Water 4100G 100 - - 7.0 7.4 9.8 9.2 9.5 -
10% hydrochloric acid 4100G room temperature 180 1.95 -15.6 -14.9 -17.8 -21.1 - -
Concentrated hydrochloric acid 4100G room temperature 180 2.19 - -6.3 -12.2 -21.1 - -
15% hydrochloric acid 4100G 90 - - - - -40.0 -49.0 -53.0 Quite a lot of crazes
10% sulfuric acid 4100G room temperature 180 1.82 - -13.2 -17.7 -23.4 - -
50% sulfuric acid 4100G 60 14 -0.39 6.3 - - - - -
50% sulfuric acid 4101GL30 60 14 -0.20 - - - - - -
Concentrated sulfuric acid 4100G room temperature - - - - - - - Dissolution
25% sulfuric acid 4100G 90 - - - - 2.0 3.0 7.0 -
40% sulfuric acid 4100G 60 14 -0.55 - - - - - -
40% phosphoric acid
40% sulfuric acid 4101GL30 60 14 -0.37 - - - - - -
40% phosphoric acid
10% sulfuric acid 4100G room temperature 180 2.27 - - - - - -
Concentrated Nitric Acid 4100G room temperature - - - - - - - Dissolution
5% nitric acid 4100G 90 - - - - 0.0 -29.0 -24.0 Slightly crazed
10% caustic soda 4100G room temperature 180 1.79 - -13.9 -18.2 -22.3 - -
Saturated Caustic Soda 4100G room temperature 180 0.82 - -4.8 -11.0 -14.2 - -
5% caustic soda 4100G 90 - - - - 3.0 2.0 6.1 -
Saturated potassium chloride 4100G room temperature 120 1.46 - - - - - -
Saturated sodium hypochlorite 4100G room temperature 180 1.42 - -9.8 -15.8 -19.6 - -
25% saturated sodium hypochlorite 4100G 90 - - - -10.0 -9.0 -6.0 - -
10% ammonium hydroxide 4100G room temperature 120 1.63 - - - - - -
Hydrogen peroxide 4100G room temperature 120 2.52 - -9.8 - - - -
Chlorinated bromine water (PH4) 4100G 90 30 0.33 - -1.0 - - - -
5% Alum 4100G 90 - - - - -8.0 -11.0 -12.0 Slightly crazed
Sulfur dioxide gas 4100G room temperature 180 8.49 - -15.0 - -34.0 - -
Nitrogen dioxide 4100G room temperature 180 1.19 - -4.5 - -4.5 - -
Sulfur hexafluoride 4100G room temperature 30 -0.11 - 2.4 - - - -
Chlorine 4100G room temperature 28 0.47 - -62.8 - - - Cracks occur

Resistant to organic chemicals

Stress cracking resistance

A constant load is applied to a tensile impact test piece (1.6 mm thick), and the condition of the test piece after immersion in each chemical for up to 20 minutes is shown according to the legend.

Table 3-5-5 Stress cracking resistance

Stress 10MPa Stress 19MPa
Polyethersulfone Poly
Sulfone
Poly
Carbonate
Modified
PPO
Polyethersulfone Poly
Sulfone
Poly
Carbonate
Modified
PPO
4100G 4800G 4101GL30 Non-reinforced Non-reinforced Non-reinforced 4100G 4800G 4101GL30 Non-reinforced Non-reinforced Non-reinforced
Acetone R1S R4S R2S R1S R1S R3S R2S R1S
Methyl Ethyl Ketone R1S R2S R1S R18 R1S R1S R1S R5 R20S
Cyclohexanone R1S R19S D R1S R5S D D D
Benzene C20 R1S R4 D R2 C20 R1S R3 D
Toluene R1S R11 D R6 C20 R1S R3 D
Xylene R4S R15 D R2S R11 D
Trichloroethylene C20 C20 D D R6 R11 D R17 D
1.1.1-Trichloroethane
(Chlorocene)
R8S R3 D R3S R1 D
Carbon tetrachloride SLC20 R6S D R3 R3S D
1.2-Dichloroethane R1S R1S D D D R1S R1S D D D
Perchloroethylene C20 R1S D R8 R1S D
Chloroform R1S R1S D D D R1S R1S D D D
Trichlorotrifluoroethane
(Freon)
D D
Methanol
Ethanol
n-Butanol C20 C20
Ethylene glycol
2-Ethoxyethanol C20 SLC20 C20 R17 C20 C20 C20 R10
Propane-1,2-diol
Heptane SLC20 R19
Ethyl acetate R315 C20 R3S R17S R7 R1S R4
Diethyl Ether C20 S1.C20 C20 R1 C20 C20 R7 R1 R15
Carbon dioxide R8S R1S D R5S R1S D
Gasoline C20 C20 R3 R1
Light oil
(Legend) ...The test piece showed no change even after 20 minutes of immersion. R8 ...After 8 minutes of immersion it cracked.
C20 ...After 20 minutes of immersion, crazing occurred. R2S ...After 2 seconds of immersion it broke.
SLC20 ...After 20 minutes of immersion, slight crazing occurred. D ...The test piece dissolved.

Solubility

SUMIKAEXCEL PES is a polar polymer, so it dissolves in polar solvents. The solubility of SUMIKAEXCEL PES is important for paint and coating applications and solvent adhesion. Solvents for SUMIKAEXCEL PES include dimethyl sulfoxide, N-dimethylformamide, N-methylpyrrolidone, and dimethylacetamide.

Weight and tensile strength changes due to organic chemicals

Table 3-5-6 shows the weight change when immersed in various organic chemicals. For non-solvents, the weight changes by -0.5 to 2% depending on the immersion temperature and time, but the dimensions do not change. For some solvents, the material generally softens, swells, and its weight increases significantly.

Table 3-5-6 Changes in weight and tensile strength when immersed in organic chemicals

Product name Grade temperature
(℃)
Weight change Tensile strength change remarks
Immersion time
(days)
Weight change
(%)
Immersion time (days)
7 30 90 180 360
25% acetic acid 4100G 90 - - - - -3.00 -27.00 -42.00 Craze occurs in 360 days
Glacial Acetic Acid room temperature 30 0.31 - - - - - -
5% phenol room temperature 90 6.66 -29.70 -35.70 -45.80 - - -
Anhydrous Hydrazine room temperature 14 3.50 - - - - - softening
Benzene room temperature 180 1.48 -3.20 -3.10 -8.60 -13.50 - -
Xylene room temperature 7 0.49 - - - - - -
Heptane room temperature 180 0.21 -0.80 -1.00 -5.80 -10.00 - -
Cyclohexane room temperature 120 0.12 - - - - - -
Methanol room temperature 14 2.09 - - - - - -
Ethanol room temperature 180 1.46 -2.20 -5.00 -13.60 -18.70 - -
Ethylene glycol room temperature 120 0.53 - - - - - -
Propylene Glycol 100 14 -0.36 - - - - - -
Glycerin 150 14 0.06 - - - - - -
White Spirit 130 7 -0.51 +21.90 - - - - Slightly cracked
Ethyl acetate room temperature 60 10.70 - - - - - softening
Amyl Acetate room temperature 120 -0.08 - - - - - -
Diethyl Ether room temperature 120 2.91 - - - - - -
Carbon tetrachloride room temperature 180 0.44 -0.40 -0.30 -6.40 -11.30 - -
1.1.1-Trichloroethane
(Chlorocene)
room temperature 120 1.01 -10.20 -19.20 -32.80 -51.60 - -
Genkleine room temperature 120 1.13 - - - - - -
Parkren room temperature 120 0.78 - - - - - -
North Sea Gas room temperature 180 0.01 - -0.34 - 0.20 - -
Ethylene oxide room temperature 190 7.59 - -14.00 - -39.10 - Cracks occur under a stress of 140kg/ cm2
Propylene Gas room temperature 180 0.21 - - - -0.11 - -

Cleaning Solvent

It is often necessary to remove grease, oil, and release agents from the surface of molded products, especially when painting or gluing. In this case, avoid using cleaning solvents such as acetone and methyl ethyl ketone. The following table shows the effect of cleaning solvents on 4100G.

Table 3-5-7 Effects of cleaning solvents (4100G)

Washing solvent (reflux) Minutes Hardness (initial value = 98) Weight gain (%)
Arklone P 2 98 0
10 98 0
30 98 0
Arklone L 2 98 0
10 98 0
30 98 0
Genkleine 2 98 0
10 98 0
30 98 0
Trinklone A 2 98 0
10 98 1
30 98 1
Trinklone N 2 98 1
10 Cracks appear on the surface 1
30 Cracks appear on the surface 2
Perchloroethylene 2 98 0
10 98 0
30 98 0
Methylene chloride 2 98 3
10 Dissolution
30 Dissolution

Resistant to oil, gasoline and transmission oil

Table 3-5-8 Weight change in oil and gasoline (4100G)

Environment Immersion time (days) Temperature (℃) Weight change (%)
Linseed oil 180 room temperature 0.63
Deep Frying Oil 2 180 -0.10
Silicone oil (ICI 190) 180 room temperature 0.37
Veedol ATF 3433 (transmission oil) 365 130 0.38
Castrol ATF 90 160 -0.55
Shell Diala Transformer Oil 180 room temperature 0.30
Castrol ATF Solvent flushing oil 90 room temperature 0.50
Duckhamz 20/50 oil 90 160 2.84
Gunk 90 room temperature 0.55
98 octane gasoline 180 room temperature 0.60
3 Star Petrol 90 room temperature 0.20
ASTM II Oil 7 room temperature 0

Figure 3-5-1 Changes in mechanical properties in transmission oil (4100G)

図3-5-1 トランスミッションオイル中での機械的性質の変化

(Immersion conditions)
Transmission oil VEEDOL ATF
Temperature: 130℃

Table 3-5-9 Stress cracking resistance in gasoline (room temperature)

Grade Environment Stress (MPa)
9 19 28 37
4100G Diesel Gasoline 20 20 20 20
4100G 97 octane gasoline 20 20 SLC20 C20
4100G 100 octane gasoline 20 R270h C20 R19
4100G paraffin 2110h 2110h 2110h 2110h
4101GL30 97 octane gasoline 20 20 20 20
4101GL30 100 octane gasoline 360h 360h 20 20
R :crack
C : Crazing occurs
SLC : Slight crazes
h : Time If there is no unit, it is minutes.
(Legend) 20 : No problem for 20 minutes
R270h Cracks appear after 270 hours
2110h :21 No problem up to 10 hours

Table 3-5-10 Stress cracking resistance in oil (Vactralite Oil) (100℃)

Grade Notch Radius
(mm)
Stress (MPa)
5 10 20 25 30 40
4100G 0.01 2000h R150h - - - -
4100G 0.25 2300h R110h - - - -
4100G 0.50 - 1450h R330h - - -
4100G 1.00 - 2000h 2000h - 3000h R790h
4100G 2.50* - - 2300h - 2000h R700h
4101GL20 0.50 - - - 1632h R460h R160h

*Mold notch
(Items without an * are machine notches)

(Legend) 20 : No problem for 20 minutes
R270h Cracks appear after 270 hours
2110h :21 No problem up to 10 hours

Table 3-5-11 Stress cracking resistance in turbine oil (160℃)

Grade oil Notch Radius
(mm)
Stress (MPa)
10 20 30 40
4800G Aeroshell 555 2.5 3000h R1h - -
4101GL20 Aeroshell 555 0.5* 250h R3h - -
4101GL30 Aeroshell 555 2.5 - 3700h - -
4800G Esso Turbo 2380 2.5 3200h - - -
4101GL30 Esso Turbo 2380 2.5 - - 1650h R2h
4800G Esso Turbo 2389 2.5 1400h R20h - -

*Mold notch
(Items without an * are machine notches)

(Legend) 20 : No problem for 20 minutes
R270h Cracks appear after 270 hours
2110h :21 No problem up to 10 hours

Table 3-5-12 Effect of oil on mechanical properties (4800G)

Oil Type Temperature (℃) Immersion time (weeks)
2 4 6 16 32 52
Mineral oil 100 + + + + + +
120 + + + + 0 0
140 + 0 0 0 0
Synthetic Hydrocarbon Oil 100 + + + + 0 0
120 + + + + 0 0
140 0 0 0 0 -
Silken Oil Dimethyl 120 + + + + 0 0
160 + 0 0 0 0 0
Methylphenyl 120 + + + + + +
140 + + + 0 0
160 + 0 0 0 0 0
180 + 0 - - - -
Chlorophenyl 160 0 0 0 0 0 0
180 - - - - - -
200 - - - - - -
Ester Oil Diester 120 + + + + 0 0
polyester 120 + + 0 0 - -
160 0 0 - - - -
180 0 - - - - -
Polyglycol Oil 100 + + + + + +
120 + + + 0 0 0
140 0 0 0 0 0
Fluorinated alkyl ether oil 180 0 0 0 - - -
200 - - - - - -
Water-based oil emulsion 80 0 0 0 0 - -
Mineral base oil
+Thickener
a) Calcium soap 80 + + 0 0 0 0
b) Lithium soap 120 + 0 0 - - -
c) Lithium lead soap 120 0 0 0 0 - -
d) Calcium complex soap 120 + + + + + -
e) Sodium synthetic soap 120 0 0 0 - - -
f) Polyurea 120 0 0 0 0 - -
Diester + Lithium Soap 120 + + + + 0 0
Silicone-based oil Dimethyl + modified amide 120 + 0 0 0 0 0
Methylphenyl + Lithium Soap 120 + + + + 0 0
140 + + + +
160 + + 0 0
Usage Guide Resistance Retention Rate
+ Excellent Over 75%
0 good More than 50%
- No Less than 50%

Table 3-5-13 Stress cracking resistance when subjected to a certain deformation in various turbine oils (4800G)

oil Temperature
room temperature 150℃ 160℃
Deformation amount
3% 2% 1% 0%
Aeroshell 500 0.05 R5 0.15 15
Aeroshell 555 5 R5 15* 15
Aeroshell 750 5 R5 15 -
Castrol 580 5 R5 15 -
Esso Turbo 25 5 R5 25 -
Esso Turbo 274 5 R5 R25 ** 15
Esso Turbo 2380 5 R5 R25 ** 15
Esso Turbo 2389 5 R5 - -
20: No problems for 20 minutes
(Legend) * The surface cracks are parallel to the resin flow direction.
** No cracks occurred in 25 minutes.

Resistant to bleach and sterilizing fluids

SUMIKAEXCEL PES is only slightly affected by most bleaches and sterilizing solutions unless they are highly concentrated. After immersion in a sterilizing solution, if SUMIKAEXCEL PES molded product is to be subsequently sterilized by steam or dry heat, it must be thoroughly washed with water.

Table 3-5-14 Effects of bleach and sterilizing fluids (4100G)

solution Weight change (%) Tensile strength change (%)
10% Lissapol N 1.46 -11.6
2% lvisol 1.35 -14.6
0.5% Gevisol 1.40 -14.8
2% Instrument 1.42 -15.6
1% Bentenol 1.30 -13.6
1% Soillay 901-SD 1.36 -14.7
Household bleach 1.27 -

Immersion conditions: Room temperature for 1 month